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Obama Launches Competition to Create 3 'Factories of the Future'
Green Technology Featured Articles
May 10, 2013

Obama Launches Competition to Create 3 'Factories of the Future'

By Cheryl Kaften
TMCnet Contributor

The Obama Administration has launched an open, competitive process to create three new manufacturing innovation institutes focused on: Digital Manufacturing and Design Innovation, Lightweight and Modern Metals Manufacturing, and Next-Generation Power Electronics Manufacturing.


While all three institutes would advance America’s technological lead in an increasingly competitive global marketplace, the second and third categories hold particular promise in the areas of electric vehicle components/energy efficiency and renewable power generation. The competition will offer a cumulative federal commitment of $200 million, sourced across five agencies—Defense, Energy, Commerce, NASA and the National Science Foundation. 

Building on Success

Following the 2013 State of the Union address, in which the President laid out his plans for factories of the future, the Obama Administration released the President’s comprehensive agenda for investing in manufacturing innovation.

The new institutes are meant to build upon the success of the $30 million National Additive Manufacturing Innovation Institute (NAMII), which was established in August 2012 as the pilot institute under the National Network for Manufacturing Innovation (NNMI) infrastructure.

Headquartered in Youngstown, Ohio, NAMII consists of a consortium of manufacturing firms, universities, community colleges and non-profit organizations, primarily from the Ohio-Pennsylvania-West Virginia “Tech Belt.”  NAMII was selected from 12 teams nationwide that applied for the award.  The members of NAMII will co-invest $40 million against the initial federal award. 

Driven by the National Center for Defense Manufacturing and Machining (NCDMM), NAMII serves as a nationally recognized additive manufacturing center of innovation excellence, working to transform the U.S. manufacturing sector and yield significant advancements throughout industry. Additive manufacturing–often referred to as 3D printing—is a new way of making products and components from a digital model, and will have implications in a wide range of industries including defense, aerospace, automotive and metals manufacturing.

Like an office printer that puts 2D digital files on a piece of paper, a 3D printer creates components by depositing thin layers of material one after another using a digital blueprint until the exact component required has been created. The Department of Defense envisions customizing parts on-site for operational systems that would otherwise be expensive to make or ship. The Department of Energy anticipates that additive processes would be able to save more than 50 percent of the power used in production, compared to today’s ‘subtractive’ manufacturing processes.

In a formal statement, the White House noted, “President Obama is committed to making America a magnet for jobs and manufacturing, so we continue to build things the rest of the world buys. After shedding jobs for a decade, our manufacturers have added about 500,000 over the past three years. Manufacturing production has grown since the end of the recession at its fastest pace in over a decade.  To build on this momentum, the President has outlined a concrete and comprehensive agenda to invest in American manufacturing.”

A National Network for Manufacturing Innovation

The President’s manufacturing agenda starts with his vision for a National Network for Manufacturing Innovation (NNMI).  The President’s FY14 Budget includes a $1 billion investment at the Department of Commerce to create the NNMI, a model based on approaches that that other countries have successfully deployed.  Each institute would serve as a regional hub, designed to bridge the gap between basic research and product development— bringing together companies, universities and community colleges, and federal agencies to co-invest in technology areas that encourage investment and production in America.

The White House stated,  “This type of innovation infrastructure provides a unique ‘teaching factory’ that allows for education and training of students and workers at all levels; while providing the shared assets to help companies, most importantly small manufacturers, access the cutting-edge capabilities and equipment to design, test, and pilot new products and manufacturing processes.

The Department of Defense will lead two of the new Institutes, focused on “Digital Manufacturing and Design Innovation” and “Lightweight and Modern Metals Manufacturing,” and the Department of Energy will be leading one new institute on “Next Generation Power Electronics Manufacturing.” 

Specifically, the plans for the new institutes are as follows:

  • Digital Manufacturing and Design Innovation: Advanced design and manufacturing tools that are digitally integrated and networked with supply chains can lead to  “factories of the future,” forming an agile U.S. industrial base with significant speed to market advantage. A national institute focusing on the development of novel model-based design methodologies, virtual manufacturing tools and sensor and robotics based manufacturing networks will accelerate the innovation in digital manufacturing increasing U.S. competitiveness. 
  • Lightweight and Modern Metals Manufacturing: Advanced lightweight metals possess mechanical and electrical properties comparable to traditional materials while enabling much lighter components and products. A national institute will make the U.S. more competitive by scaling up research to accelerate market expansion for products such as wind turbines, medical devices, engines, armored combat vehicles and airframes, and lead to significant reductions in manufacturing and energy costs. 
  • Next Generation Power Electronics:  Wide band gap semiconductor based power electronic devices represent the next major platform beyond the silicon based devices that have driven major technological advances in our economy over the last several decades.  Wide band gap technology will enable dramatically more compact and efficient power electronic devices for electric vehicles, renewable power interconnection, industrial-scale variable speed drive motors and a smarter more flexible grid, in addition to high-performance defense applications (e.g. reducing the size of a sub-station to a suit case).

Winning teams will be selected and announced later this year.  Federal funds will be matched by industry co-investment, support from state and local governments, and other sources.  Like the pilot institute, these Institutes are expected to become financially self-sustaining, and the plan to achieve this objective will be a critical evaluation criterion in the selection process. 




Edited by Alisen Downey


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